Fried Chicken
Quick Reference
Storage: | 34°F - 41°F | Walk-in cooler | |
Cooking time: | Breast | 16 minutes | 335°F Fryer |
Thigh, Wing, Leg | 14 minutes | 335°F Fryer | |
Cook more time: | 74 minutes | ||
Holding time: | Cooked | 3 hours total | |
Holding Cabinet | Up to 3 Hours | ||
4 Shelf Holding Unit | Up to 3 Hours | ||
Display Cabinet | 1 ½ hours (Maximum) | ||
Minimum internal cooking temp: | 165°F internal | ||
Minimum quality serving temp: | 150°F to 160°F |
Q.A. Standard: Raw chicken should feel wet to the touch without feeling slick or slimy and free of yellow skin. Chicken should not have a bad smell. Cooked chicken should be golden brown with a crispy breading completely coating each piece. It should not appear greasy.
Tools Needed
- Dip pot
- Dip pot basket
- Breading tubs and lids
- Breading tub plugs
Work Safe
- Wash hands before starting to work and after handling anything that is not food related. Wearing single use gloves is required whenever raw chicken is being handled.
- Raw chicken must be time and temperature controlled for safety (TCS). Keep raw chicken refrigerated and iced to maintain a temperature of 34°F - 41°F until ready to cook.
- Raw chicken should be stored on the bottom shelves in the walk-in cooler
- Chicken must reach an internal temperature of 165°F when cooking and maintain it for 17 seconds
- Cooked chicken must be time and temperature controlled for safety (TCS) and should maintain a minimum temperature of 135°F
- Remove single use gloves and wash hands after handling raw chicken
- Clean and sanitize all surfaces that may come into contact with chicken
- CAUTION: You must take every step necessary to avoid cross-contamination when handling chicken. Clean and sanitize the breading station after breading chicken. Do not store any other food item around the chicken where any chicken liquid can splash on the food item. Never store chicken above any other food item. Never store other food items on top of chicken boxes. Keep a good distance between any other food item and chicken.
- Wash, rinse, and sanitize all utensils and surfaces that touch any food every four hours or anytime they become contaminated
Receiving and Storage
- Raw bone-in chicken and raw chicken fingers are received twice each week. The temperature of the chicken at delivery must be between 28°F and 32°F. All cases of raw bone-in chicken and raw chicken fingers will have a “use by” (expiration) date marked on them. Never accept cases of raw bone-in or raw chicken fingers that do not have at least 5 days remaining before it expires.
- Raw bone-in chicken t must be time and temperature controlled for safety (TCS). Keep raw bone-in chicken refrigerated and iced to maintain a temperature of 34°F - 41°F until ready to cook.
- Upon receipt of the raw bone-in chicken, scoop ice into an ice bag. Tie the ice bag in a knot. Place the bag on top of the CVP seal. Ensure the ice spreads out over the CVP seal. When the ice melts, take the bag to the mop sink and pour the water down the mop sink drain.
- For example: If you have received a case of raw bone-in chicken or raw chicken fingers with an expiration date of the 22nd, you could not receive the case of chicken after the 18th. See chart below.
Date | 11th | 12th | 13th | 14th | 15th | 16th | 17th | 18th | 19th | 20th | 21st | 22nd |
---|---|---|---|---|---|---|---|---|---|---|---|---|
Days Remaining | 12 | 11 | 10 | 9 | 8 | 7 | 6 | 5 | 4 | 3 | 2 | 1 |
SFM Can Deliver | SFM Cannot Deliver |
Breading
- Before breading, take chicken fryer out of idle mode
- Pre-marinated chicken is cleaned at the plant prior to being packaged in the sealed bags
- Do not wash or rinse pre-marinated chicken
- Double check the following:
- 1.Ensure there are no stray feathers on the wings
- 2.Ensure all fat tails have been removed from the breasts and thighs
- 3.Holding the thigh in both hands, pop the thighbone out of the socket. This is not done at the plant. Run your thumb under the spine removing the kidneys and other organs from under the bone.
- Set up breading station by filling dip pot ¾ full of cold water
- Place one small scoop of ice in water and stir to melt ice
- Empty dip pot each time chicken is breaded
- Pour the contents of the dip pot directly down the drain of the mop sink
- Ensure that no tools come in contact with the contents of the dip pot
- Rinse any leftover materials in the mop sink down the drain
- Wash, rinse and sanitize the dip pot and basket. Place the clean, empty, dip pot back at the breading station until ready to use again
- Refill the dip pot with water and one small scoop of ice when ready to drop next batch of chicken
- Check to make sure breading is sifted and tub is 2/3 full (to the line on the tub)
- If tub is not 2/3 full, add more breading
- Place a 12x18x6” white lug onto back of breading station
- Remove one or two bags of chicken from the walk-in cooler
- Tear corner of bag(s), and drain as much liquid from the bag(s) as possible into a garbage can
- Keep as much water as possible out of the breading. Water will cause the breading to become lumpy and mealy.
- Wear single use gloves anytime raw chicken is handled
- Place no more than 16 pieces of chicken into breading at one time
- Cook no more than 32 pieces of chicken at one time
- Tumble the chicken pieces and press the breading into the chicken pieces. Tumble and press the chicken 15 – 20 times!
- Tumbling and pressing will give the chicken pieces a good “blow-off” and will make the chicken crunchy. This step is critical in giving our chicken the appearance we want.
- Make sure all chicken pieces are evenly coated with breading
- Lift the dip basket out of the water and tilt it at an angle so the basket remains out of the water
- Pick up a piece of chicken in each hand and gently tap the heels of your hands together to remove any excess breading
- Place the chicken pieces into the dip basket
- Slowly lower the dip basket into the water for about 5 seconds
- Do not turn basket or shake up and down. This will wash off the breading.
- Slowly raise the dip basket out of the water. Let the water drain for 10 seconds and then shake the basket vigorously up and down to remove any excess water.
- Try to keep as much water as possible out of the breading. Moisture will cause the breading to become mealy.
- Empty the basket of chicken pieces back into the breading
- Again, tumble the chicken pieces and press the breading into the chicken pieces. Tumble and press the chicken 15 – 20 times!
- Make sure all chicken pieces are evenly coated with breading
- Pick up a piece of chicken in each hand and gently tap the heels of your hands together to remove any excess breading (Do not tap the chicken pieces together)
- Place the chicken pieces into the 12x18x 6 inch white lug
- After all pieces have been breaded, carry the white lug to the chicken fryer
Cooking
- Lower the full size open basket into the shortening
- Pick up a piece of chicken in each hand and lower the chicken pieces into the back of the chicken basket until they are just below the shortening level and let go. This will prevent splashing of the shortening which could cause burns.
- Drop chicken breast only into the shortening first as this allows them more cooking time than the smaller pieces
- Drop the chicken pieces from the back of the basket to the front of the basket. When you reach the front, start over again at the back until all pieces are submerged.
- Make sure all chicken pieces are fully submerged into the shortening
- Once all chicken pieces are fully submerged, “float” the chicken by gently lifting the basket up and down two times. This will prevent chicken pieces from sticking together and allow for more consistent cooking.
- When using the full size open basket, it may be necessary to fill the shortening level slightly above the fill line
- Press chicken timer button that is set for 16 minutes
- An alarm will sound after two minutes, signaling that it is time to drop the rest of the chicken
- Begin with the thighs, and repeat the same process as with dropping the chicken breast
- The other pieces (i.e. thighs, wings, and legs) will cook the remainder of the cook time, 14 minutes, with the chicken breasts
- While chicken is cooking, clean up breading station and sift breading after each batch
- When timer goes off press the button to turn it off
- Using the handle on the basket, lift the basket from the shortening
- Place chicken basket into bracket and let excess shortening drain for 30 seconds
- Do not allow chicken to remain over shortening. It will absorb excess shortening and become greasy.
- HOLDING – HOLDING CABINET (HATCO)
- Take basket of chicken to loading area and empty onto a full size baking pan with a grate
- Using yellow tongs, place the chicken pieces in order according to the diagram on the following page
- Load all chicken bone side down / skin side up on tray
- Always store the chicken baskets on the fryer bracket when not in use
- Take loaded tray to Holding unit or display cabinet
- Hold chicken for up to 3 hours in the Holding Cabinet or until needed in the display cabinet
- When Fried Chicken is placed in the Display Cabinet immediately press the 74-minute display timer. If less than 74 minutes remain, write the discard time on a deli liner and place it under the grate.
- Once chicken is placed in the display cabinet, it may be held for up to 1 ½ hours as long as the total holding time does not exceed the 3 hour total hold time
- The timer will sound to allow enough time to drop more chicken before the 1 ½ hour holding time expires
- After 1 ½ hours, the chicken in the display cabinet must be discarded
- Chicken should maintain a quality serving temperature of 150°F to 160°F
- Take the chicken fryer basket and dump any remaining crumbs into the trash can. Ensure that the basket is completely empty before cooking any more chicken.
HOLDING – 4 SHELF HOLDING UNIT (MARSHALL AIR)
- All four shelves of the Holding unit should be set with the upper shelf at 250°F and the lower shelf at 200°F
- Take basket of chicken to loading area and empty into a full size 4” deep pan with a grate
- Up to 32 pieces of fried chicken can be held in each pan
- Slide the pan of chicken onto one of the top three shelves of the 4 Shelf Holding Unit
- Hit the timer that corresponds with the shelf that the pan of chicken was placed on to begin the 3-hour countdown
- Take the chicken fryer basket and dump any remaining crumbs into the trash can. Ensure that the basket is completely empty before cooking any more chicken.
- Hold chicken up to 3 hours in the 4-shelf holding unit or until needed in the display cabinet
- When chicken is needed in the display cabinet use yellow tongs to place the chicken pieces in order according to the diagram below
- Load all chicken bone side down / skin side up on tray
- Always store the chicken baskets on the fryer bracket when not in use
- Take the loaded tray to the Display cabinet
- Press the 74-minute chicken display timer. If less than 74 minutes remain, write the discard time on a deli liner and place it under the grate.
- Once chicken is placed in the display cabinet, it may be held for up to 1 ½ hours as long as the total holding time does not exceed the 3 hour hold time
- Fried Chicken can be held on the top three shelves of the 4 Shelf Holding Unit. The Bottom Shelf should be used to hold 1/3 size 6” deep back up pans of Green Beans. All Back up pans should be covered with a lid.
Sifting
- Sift breading after every drop of chicken
- Check bottom of sifter to ensure breading tub and plug are in place
- Remove plug from breading tub on top of breading station
- Turn sifter on
- Use plug to scrape breading through hole into sifter
- Continue sifting until all breading is sifted
- Remove top breading tub
- Discard breading crumbs from sifter basket
- Remove bottom breading tub and place in top position
- Place empty breading tub in bottom position
- Make sure plug is in place in bottom tub
- Empty dip pot each time chicken is breaded
- Pour the contents of the dip pot directly down the drain of the mop sink
- Ensure that no tools come in contact with the contents of the dip pot
- Rinse any leftover materials in the mop sink down the drain
- Wash, rinse and sanitize the dip pot and basket. Place the clean, empty, dip pot back at the breading station until ready to use again
- Refill the dip pot with water and one small scoop of ice when ready to drop next batch of chicken
- Every Tuesday afternoon, any chicken breading in tub(s) must be discarded and all breading tubs and plugs washed, rinsed, sanitized, and air dried
Serving
2 & 3 Piece & Biscuit (Dine-In)
- Place a deli liner in a 3 pound food tray
- Place chicken pieces into food tray
- Place a biscuit on top of chicken
- Place on serving tray
2 & 3 Piece & Biscuit (Take-Out)
- Place a deli liner in a 9 inch box
- Place chicken pieces into box
- Place a biscuit on top of the chicken
- Close the lid
- Place the 9 inch box in a plastic carry out bag
- Place 1 napkin per piece of chicken and a fork on top of the 9 inch box in the carry out bag
2 & 3 Piece & Biscuit Combos (Dine-In)
- Put a deli liner in a 3 pound food tray
- Place chicken pieces into food tray
- Place a biscuit on top of chicken
- Place fry on top of deli liner on serving tray
2 & 3 Piece & Biscuit Combos (Take-Out)
- Place a deli liner in a 9 inch box
- Place chicken pieces into box
- Place a biscuit on top of the chicken
- Place fry in the 9 inch box
- Close the lid
- Place the 9 inch box in a plastic carry out bag
- Place 1 napkin per piece of chicken and a fork on top of the 9 inch box in the carry out bag
2 and 3 Piece Dinners (2 Sides & Biscuit)
Side Item Choices
- Green Beans – 4 ounces
- Mashed Potatoes – 4 ounces potatoes with 1 ounce gravy
- Cole Slaw – 4 ounces
- Fries – 1 regular size carton (place in 9 inch box)
- Side Salad
Eat In
- Place appropriate pieces of chicken (1 large and 1 small for 2 piece dinners, 2 large and 1 small for 3 piece dinners) in large compartment on 3-compartment plate
- Place side item choices in each of the other 2 compartments on the plate
- Place a biscuit to the side of the chicken pieces
- Place on tray for dining room orders
- Serve with a fork
Take Out
- Place a deli liner in a 9 inch box
- Place two pieces of chicken (one large and one small) or three pieces (one breast, one thigh, and one small piece) in the 9 inch box
- Stack the squat bowls containing the side items or the fry (in the carton) in the 9 inch box
- Place a biscuit on top of the chicken
- Close the lid
- Place the 9 inch box in a plastic carry out bag
- Place 1 napkin per piece of chicken, a fork, and a knife on top of the 9 inch box in the plastic carry out bag
8 & 12 PIECE WITH BISCUITS (SIDE OPTIONAL)
8-piece Fried Chicken Box:
- Place a deli liner in the bottom of a family box
- Place 8 pieces of chicken in the box
- Place a deli liner on top of the chicken
- Place 4 biscuits on top of the deli liner
12-piece Fried Chicken Box:
- Place a deli liner in the bottom of a family box
- Place 12 pieces of chicken in the box
- Place a deli liner on top of the chicken
- Place a deli liner in a 3-pound food tray
- Place 6 biscuits in the lined 3-pound food tray
- Place the food tray in a 6-pound bag
FEEDS 5 FAMILY SIZE CHICKEN DINNER
- The 10 piece Fried Chicken Dinner consists of 2 Chicken Breasts and 8 “Cook’s Choice” Pieces, 5 biscuits & 2 large sides.
- “Cook’s Choice” means that it is our choice what pieces to use in the dinner based on availability.
- The 10 piece Fried Chicken Dinner should consist of the following pieces:
- 2-Breast + COOK’S CHOICE which is defined as the same numbers of the default breast for the dinner.
- Thus…
- 2 thighs / 2 wings / 2 legs and…
- One large (white or dark) and one small (white or dark)
- Remember “Cook’s Choice” means it is our choice as described above. NEVER ask a customer what pieces they want.
- If a customer does request specific pieces, select the Chk PC – Cooks Choice line in the virtual receipt, enter the number specified and then touch the appropriate breast, wing, thigh, or leg button. If a customer requests breasts, beyond the defaulted two breasts an upcharge will be applied.
- When boxing the order, always select the “Cook’s Choice” pieces based on availability, while still ensuring that the customer receives a Mix of white and dark meat/large and small.
Packaging
- Place a deli liner in a family box
- Use yellow tongs to place the 10 pieces of chicken in the family box
- Place a deli liner on top of the chicken
- Use yellow tongs to place the 5 biscuits in the large family box on top of the deli liner
- Place the family box of chicken and biscuits in a t-shirt bag
- Place the requested side items in a drink carrier
- If a customer requests fries as a side item, place the boat of fries into a 6-pound bag
Large Side Item Choices
Green Beans
- Portion green beans into a 16-ounce (pint) container. Fill to ½ inch from the top of the container.
- Dine In – Place container of green beans on a service tray with requested number of forks
- Dine out/Drive-thru – Place a lid on the container. Place container upright in 6-pound bag with the requested number of forks.
Mashed Potatoes and Gravy
- Portion mashed potatoes into a 16-ounce (pint) container. Fill to ½ inch from the top of the container.
- Portion gravy into a squat bowl. Fill to ½ inch from the top of the container.
- Dine In – Place both containers on a service tray with requested number of forks
- Dine out/Drive-thru – Place a lid on both containers. Place containers upright in 6-pound bag (mashed potatoes on bottom with bowl of gravy sitting on top of it). Serve with the requested number of forks.
Cole Slaw
- Portion cole slaw into a 16-ounce (pint) container. Fill to ½ inch from the top of the container.
- Dine In – Place container of cole slaw on a service tray with requested number of forks
- Dine out/Drive-thru – Place a lid on the container. Place container upright in 6 pound bag with the requested number of forks.
French Fries
- Place a deli liner in a 3-pound food tray. Empty two (2) large sized fries into the food tray.
- Dine In - Place the boat of fries on a service tray
- Dine out/Drive-thru - Place the boat of fries in a 6-pound bag with the logo facing up
Pre-Close
- Filter chicken fryers (See “Fryer Filtering” section for detailed instructions)
- Stores with Holding Cabinet: 1 ½ hours before closing, turn off the Holding Cabinet and clean inside with sanitized towel
- Stores with 4 Shelf Holding Unit: 1 ½ hours before closing, turn off the 4 Shelf Holding Unit and clean inside with sanitized towel
- Wipe down tops and sides of chicken fryers and other related equipment
- Clean and dry bottom breading tub and lug
- Wipe down surrounding walls of breading machine
Close
- Serve all customers
- Turn off power to fryers
- Turn off display cabinet
- Discard any remaining chicken
- Wash, rinse and sanitize yellow tongs, trays, and chicken baskets. Allow to air dry.
- Clean display cabinet with sanitized towel
- Clean glass with window cleaner
- Sift breading into clean tub
- Cover breading and store in the walk-in cooler
- Wash, rinse and sanitize dip pot, dip basket, sifter, top of breading tub and lug. Allow to air dry.
- Wash breading machine with soapy water. Rinse and wipe down with a sanitized towel.
- Reassemble the breading station
Trouble Shooting
PROBLEM | POSSIBLE CAUSE |
---|---|
Raw chicken has foul odor | Chicken has spoiled – DO NOT USE! |
Raw chicken feels slimy | Chicken has spoiled – DO NOT USE! |
Cooked chicken is greasy | Shortening not pre-heated to proper temperature |
Temperature of fryer should be 335°F | |
Check calibration of fryer | |
Lowering and raising basket of chicken before cooking is complete | |
Chicken left draining over shortening for longer than 30 seconds | |
Chicken held past the maximum hold time | |
Chicken is too dark in color | Shortening needs changing |
Chicken cooked too long | |
Incorrect fryer temperature | |
Breading not sifted properly | |
Chicken is too light in color | Chicken not cooked long enough |
Incorrect fryer temperature | |
Breading is missing on chicken pieces. | Chicken not double breaded |
Pieces not coated evenly when breading | |
Overloading basket/pieces sticking together | |
Raw chicken is not cold enough. Should be 34°F - 41°F. | |
Chicken tapped together when breading (tap your wrists - not the chicken) |